Özstar Machine | Automatic Chips Processing Line

Automatic Chips Processing Line

This Automatic Chips Processing Line combines mixing, extrusion, cutting, frying, cooling, and seasoning into an integrated production process. Each stage is designed to ensure consistent product quality, efficient operation, and flexibility in producing different shapes and varieties of extruded snacks.

4
Production stages
11
Machines in line

Stage 01 / 04 · 6 machines

1. Mixing & Extrusion Stage

Screw Conveyor – Raw Material Feeding
01

Screw Conveyor – Raw Material Feeding

Precise Feeding for Consistent Mixing

Transfers raw powders and dry ingredients into the powder mixing machine, ensuring a steady and controlled material flow for efficient and uniform mixing.

Powder Mixing Machine
02

Powder Mixing Machine

Uniform Mixing for Consistent Dough Preparation

Blends flour, starch, and other ingredients into a homogeneous mixture, ensuring consistent raw material preparation for the extrusion process.

Screw Conveyor – Extruder Feeding
03

Screw Conveyor – Extruder Feeding

Continuous Feeding for Efficient Extrusion

Transfers the prepared mixture from the powder mixing machine to the extruder, maintaining a steady material supply for continuous production.

04

Extruder

Precision Extrusion for Versatile Snack Shapes

Processes the prepared mixture through controlled temperature, pressure, and mechanical action, forming snack products with consistent structure and texture.

05

Cutting Machine

Accurate Cutting for Uniform Product Shapes

Cuts extruded products into the desired sizes and shapes, ensuring consistent dimensions and preparing them for further processing.

Conveyor Belt
06

Conveyor Belt

Smooth Transfer Between Processing Stages

Transfers freshly formed snack products from the cutting machine to the frying section, ensuring continuous and efficient product handling.

Stage 02 / 04 · 2 machines

2. Frying Stage

Z Elevator
01

Z Elevator

Reliable Vertical Product Transfer

Automatically transfers the product between different processing levels, ensuring continuous product flow with minimal handling.

Belt-Type Fryer Machine
02

Belt-Type Fryer Machine

Continuous Frying for Perfect Crispiness

Fries snack products under controlled temperature and conveyor speed, ensuring uniform cooking, consistent color, and the desired crispy texture.

Stage 03 / 04 · 1 machine

3. Cooling Stage

Cooling Machine
01

Cooling Machine

Controlled Cooling for Product Stability

Reduces the temperature of freshly fried snacks through controlled airflow, helping stabilize their texture and prepare them for the seasoning process.

Stage 04 / 04 · 2 machines

4. Seasoning Stage

Z Elevator
01

Z Elevator

Reliable Vertical Product Transfer

Transfers cooled snack products to the seasoning machine, ensuring smooth and efficient movement while minimizing product damage.

Seasoning Machine
02

Seasoning Machine

Uniform Seasoning for Consistent Flavour

Evenly distributes salt, spices, and other flavourings across snack products, ensuring consistent taste and coating throughout production.